06/03/2020 18:00
Today, we explore Formica® Compact.
Question: What is Formica® Compact and where would I use it?
Answer: Formica® Compact is a structural decorative laminate which ranges in thickness from 1⁄8" to 1” and has a decorative surface on both sides and a black core. Being of homogeneous construction, Compact offers excellent dimensional stability and mechanical strength. Formica® Compact possesses high impact and moisture resistant properties, so it’s ideal for elevator cabs, laboratory countertops, lockers and cabinetry, and restroom partitions.
Answer: Formica® Compact is a dense material and requires good tooling to fabricate. Due to the nature of the material, it is very important when using a CNC to extract all cut material with a vacuum and use tooling manufacturers’ recommendations for rotation speed and feed rate to ensure chips are removed. Because the material is very hard, this will create tooling wear. Check your cuts while machine is operating. See the full technical brief here.
Question: Can I use a saw to cut Formica® Compact?
Answer: Saw blades normally used for cutting double sided composites are generally suitable for cutting Formica® Compact laminate as well. However, saws of less than 2 mm in thickness are not recommended. Our full technical guide has various methods to reduce breakout on the underside and poor cutting.
Answer: We recommend that a drill and tap method is used to join components because most adhesives will not provide a strong enough bond. You may use nylon biscuits and silicone to level the top where seams meet. And to join section of a top together, we recommend a dog bone on the underside of the deck sections just like a postformed countertop, that is then tightened.
Question: Can I get fire-rated Formica® Compact?
Answer: Yes! Formica® Compact laminates are available in both standard and flame-retardant grades. Learn more about our fire rated products by viewing the technical briefs available here.
If you have questions regarding Formica® Compact that are not addressed here, please contact Formica Group Technical Services, 7:30 a.m. – 4:30 p.m. Eastern, Monday through Friday at 1-800-FORMICA (367-6422).
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