Laminate... It's Made of Paper!

To make our renowned Formica® Laminate, kraft paper, which forms the core of the material is impregnated with resin and pressed together at high pressure and temperature with a resin impregnated “décor” paper, which not only gives it the colour and surface aesthetic but gives it a high resistance to wear, impact, heat and staining.

This makes the completely sealed, hardwearing and hygienic surface we all recognize.

Whether you are using Formica Laminate for a kitchen or for bigger projects such as hospitals, schools, hotels, offices or restaurants, the manufacturing process remains the same.

First, the kraft paper which makes up the finished product’s base is fed on a roll through a machine that impregnates it with phenolic resin. This gives it the strength and rigidity it needs. Once it’s dried, it’s stored ready for use later in the production process.

Meanwhile, the surface paper and clear paper are impregnated with melamine resin to generate the laminate’s decorative finish and durability.

Using a large press, the treated papers are assembled into packs and layered between steel plates. Then they’re heated to 302°F and compressed under a pressure of 0.5-0.75 tons per square inch for just over an hour. Once they’re removed and cooled, they’re cut to size and checked for quality control.

Learn more about our wide range of products for commercial interiors and order your free samples online today.